Shandong Huiyao Laser Technology Co., Ltd

  Fiber laser welding technology is contributing to lower cost and higher reliability batteries for the latest generation of electric vehicles. Fiber laser welding reliably produces consistently high-quality welds for electric vehicle batteries where aluminum, copper, nickel-coated steel and combinations of these materials are welded together.   This article provides an update on the latest  laser welding  developments as they apply to these newest battery designs, including data to document the quality of laser welds of similar and dissimilar metal combinations. Automakers are reallocating and prioritizing their research and development budgets toward electrification of vehicles. By 2025, fewer than half the cars sold will be fully combustion-powered, as gas and diesel give way to hybrid, electric, and fuel-cell drivetrains. For this to occur, there will be significant investment to make electric vehicles more attractive and affordable for mainstream buyers. These i...

Lithium Battery Production Line Huiyao Laser lithium battery assembly lines  are divided into four categories, square shell battery module assembly line, soft pack battery module assembly line, cylindrical battery module assembly line, and AGV PACK line. Based on intelligent robots and information-based manufacturing technology, the lithium battery production line can realize flexible and intelligent production. The whole process adopts the information acquisition module to monitor the entire production line, and the central control system controls the entire production process. The production process adopts robot instead of manual production, and very few stations are set up with manual intervention, and the degree of automation is high. Main Process of Lithium Battery Production Line The main processes of the square shell power  battery module automatic production line  include cell feeding, battery processing and testing, cell stacking, side seam welding, Busbar laser ...

Our lab gets a lot of calls asking us how to safely use resistance welding equipment, so I thought I would write a few words about the most common issues that affect safety. Before I begin, let me first say that all resistance  welding equipment  should only be used by qualified and trained personnel for its intended purpose. Please take the time to read the applicable owner's manual that came with your equipment - it gives you a lot of good safety information and can save you a lot of trouble.     What if the weld creates sparks? Will it hurt my eyes? Discharging molten material can indeed hurt your eyes or other body parts, so always wear safety glasses and a protective apron.   Can I get electrocuted by touching welding cables or electrodes? Fortunately, no. For all involved, the voltages of all resistance  welding techniques  are below the levels that can cause electrical shock problems. This includes CD, AC, DC and HF models. While it is true that...

As with many of my projects, I have to create a separate project to build a tool for it. In this case, I needed to make a Lithium Ion battery pack. Rather than solder, I decided to make a spot welder to   put the battery pack together . Lithium Ion batteries are heat sensitive. They can be soldered together if one is careful in not applying to much heat for an extended period of time. However, a much safer method is to use a spot welder to weld the batteries together. To me, this was a great reason to embark on yet another project! Besides, you never know when you will need a spot welder.   This spot welder basically uses a car or lawnmower battery to to provide the current necessary to do the spot welds. The amount of current that will be applied to the weld is fairly high. I expect in excess of 200 amps. To accommodate this we'll be using a starter solenoid to pass the current. We'll control the amount of time current is applied with a control board and a trigger. I'll al...

Lithium battery module fully automatic assembly line Product Description https://youtu.be/FtfKpFDXqVE Lithium battery module fully automatic assembly line  is mainly used in the production of new energy lithium battery modules, square battery modules, energy storage battery modules, power battery modules and pack welding assembly, etc. Technical parameter： （ 1）Equipment capacity: ≥10PPM; （ 2）The final excellent rate is ≥99.8% (only the bad products caused by the equipment); （ 3）Equipment failure rate ≤ 2%; （ 4）Compatible with a variety of size module specifications, quick change. Laser output power stability (fluctuation) ≤±1%, the focal length of the galvanometer can be digitally displayed and adjusted, the range is -5.0~+5.0mm, and the adjustment accuracy is ≤0.5mm; （ 5）The welding track is edited by welding software, the welding process is automated, the parameters can be modified, and the operation and modification authority can be set . Equipment details： 1. The equipment is m...

Prismatic battery module semi-automatic assembly line Product Description Prismatic battery module semi-automatic assembly line  is mainly used in the production of new energy lithium battery modules, Prismatic battery modules, energy storage battery modules, power battery modules and pack welding assembly, etc. Lithium battery module assembly line   Features   : Equipment includes brand computer, software system, precision voltage internal resistance measuring instrument, coding mechanism, batch feeding device, automatic grading by manipulator, automatic feeding and other devices. According to the AC internal resistance, open circuit voltage and other parameters of the lithium battery, the batteries are accurately divided into groups according to various performance parameters, and the maximum number of one-time grading and pairing is 8 groups, which improves the consistency of pack battery quality and paired cell performance. sex. Acquisition of AC internal resistance a...

Improved electric vehicle battery performance is a major factor in the steady growth of electric vehicle sales. Better performance stems in part from recent developments in laser welding of dissimilar metals, which improves efficiency by increasing energy storage, reducing size and maintaining reliability. In fact,   welding less resistive metals   to the standard stainless steel terminals of lithium-ion batteries can reduce resistance and improve battery efficiency. However, traditional resistance spot welding cannot effectively join highly conductive dissimilar metals, such as copper and aluminum, because the resulting intermetallic mixture is brittle. But lasers can do the job with amazing results!     Both CW and pulsed fiber lasers are capable of successfully joining dissimilar metals. The key is to use high power and very short pulses to join the parts without melting the metal. The image below, achieved using a 500W single-mode continuous wave fiber laser, sho...